Afe power 44tf001 pro guard d2 transmission fluid filter gm diesel trucks 0118 v86. Allison transmission at the international commercial vehicle fair iaa introduced a new 9speed gearbox and announced the expansion of its electric drive solution portfolio. Some of these service operations require the use of tools specially designed for the purpose. View and download allison transmission shift selector operation manual online. The mh series transmissions are rugged and designed to provide long, troublefree service. These diagrams can also be used to locate the name of a particular connector by its location on the wiring harness. Allison automatics perform better than manual or automated manual transmissions amts, that lose power and torque every time they shift, resulting in inefficient. Alsn is the worlds largest manufacturer of fully automatic transmissions for medium and heavyduty commercial vehicles and is a leader in hybridpropulsion systems for city buses. Refer to the appropriate service manual for valve locations. Operators 2010december manual om3758en allisontransmission 2010uprate vocationalmodels. We make every effort to keep our service information current and accurate. Allison transmission wiring schematic free wiring diagram.
Clair technologies has assembled service kits for each connector system. Both mounting pads have sae standardduty sixbolt hole patterns. I am located in toronto,on,canada all three flexplates have had the centers torn out no egg shaped holes that i am aware of. As the world leader in fully automatic transmissions, allison transmission offers our customers a global network of trained technicians at our distributor and dealer locations and authorized locations to service and care for your allison transmission. Allison 2000 automatic transmission service manual. Allison transmission ddec iv application and installation manual pdf. Allison transmission lct teardown inspecton youtube. The arnings, caw utions, and notes in this manual apply only to the allison transmission and not to other vehicle systems which may interact with the transmission. This manual will cover the disassembly, rebuild of all components and re assembly of both the and 2000 series units. Sep 04, 2011 teardown inspection and preparation for shiftkit installation.
Wtec iii electronic controls troubleshooting manual the warnings, cautions, and notes in this manual apply only to the allison transmission and not to other vehicle systems which may interact with the transmission. Refer to these instructions to install the activation kit section 2 in the manual to the appropriate transmission. Clair technologies, allison transmission and the component manufacturer. Md3060 allison transmission wiring diagram free wiring diagram. Allison automatics typical at, mt, ht shift selector positions when your vehicle is equipped with an allison automatic, it is not necessary to select the right moment to upshift or downshift during the changing road and traf. Service parts catalog contents wanderlodge owners group. Consequently, allison transmission has not undertaken any such broad evaluation. Allison motorhome series mh transmissions provide many advantages for the driver who. Using the manual shift selector lever, select nrnrndn pausing briefly. Allison mtb600 series transmissions service manual pdf. View online or download allison transmission at 545 operators manual. Technical support is available from the product support center. Diagnostic trouble codes dtc and 2000 product families troubleshooting manualallison 4th generationcontrols 53.
Simply copy the required pages, fill in the necessary information and fax to us. These automatic transmissions are developed for more than 300 leading world manufacturers of equipment and are used for the following sectors of the market buses, rescuers and utilities, builders and dispensers of products. Allison transmission sections most allison transmission sections start with an illustration page showing an exploded view of the transmission along with an i. Md3060 allison transmission wiring diagram collections of md3060 allison transmission wiring diagram sample.
Collection of md3060 allison transmission wiring diagram. Heavy duty automatic transmission with parking pawl. Allison, 2000 series transmission hydraulic schematics full color foldouts allison, 2000 series transmission electrical wiring schematic. Ata05 replacement parts for allison automatic transmissions atlanta, ga 8002418524 anahiem, ca 8002319000 baltimorewashington, md 8008784249 birmingham, al. Check with your allison transmission service outlet for the currently applicable publication.
These transmissions may also contain an integral retarder the. Allison transmission f6 training course spartan emergency. Printed in usa 200806 om4119en operators manual 3000 and 4000 product families international models c m y cm my. The service procedures recommended by allison transmission or the vehicle manufacturer and described in this handbook are effective methods for performing service operations. Allison transmission pdf service manuals allison transmission fault codes pdf manuals title file size download link allison 30004000 series troubleshooting manual. Copilot tm for 20062010 gm allison 6 speed lct 20002400 version 1. Allison components are used in many applications, including buses, garbage trucks, fire trucks, light construction, fleet and military vehicles. The transmission control module tcm processes information received from sensors on the transmission and sends signals to activate specific solenoids on the control valve module. A brief description of the allison world transmissions included in the allison world transmission family are the md, hd, and b series transmissions. Allison transmission 30004000 series fault code list. The special tools should be used when and as recommended. The allison 4th generation controls system includes a main modulation solenoid. Allison transmission wiring schematic collections of allison transmission parts diagram beautiful allison.
Allison transmission could not possibly know, evaluate, and advise the service trade of all conceivable ways in which service might be done or of the possible hazardous consequences of each way. Nov 25, 2015 this is a very detailed explanation on how the gears of this automatic transmission converts the rotation of the input to those 6 speeds and reverse, using 3d animation. Transtar understands that you repair many different types of vehicles in your shop. Use these diagrams to communicate harness design requirements to st clair. Allison transmission is providing for service of wiring harnesses and wiring harness components as.
Allison mh series transmissions provide many advantages for the driver who must stop and go or change speeds frequently. Allison transmission truck manual, wiring diagrams, fault codes. A wiring diagram is a streamlined traditional pictorial representation of an electrical circuit. In 2006 the trim solenoids were changed to pressure control solenoids. Allison transmission at, mt, ht series onhighway transmission pdf manual. Sep 14, 2016 20012010 allison transmission cooler lines installation instructions. Manual adjustments are required after installation. Allison 2000 series 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. This publication is revised periodically to include improvements, new models, special tools, and procedures. If the transmission includes the pto drive provision, a large pto drive gear is located under the pto. Allison ht750 preventive maintenance service manual.
Included in the allison onhighway transmission family are the 3000 mh and 4000 mh series transmissions. Here you can find the most complete service and repair manual for allison ht750. Allison transmission specs, ratios, and information. Dtc reading and dtc clearing dtcs can be read and cleared by using allison doc for pcservice tool. Allison at parts furthermore allison parts diagram also volvo truck engine ps also allison transmission parts diagram as well as showassembly as well as allison transmission parts diagram moreover allison mt transmission diagram as well as allison ht transmission wiring diagram further pressure washer pump overhaul kit further dodge dakota. Md3060 allison transmission wiring diagram free wiring.
Allison transmissions and broken flexplates rvtalk forum. Allison transmissions and broken flexplates hi danny, thanks very much for your reply. Thats why we carry a variety of kits and components for allison transmissions. Allison hd 4060hd 4560pr transmission wtec ii controls. The use of allison doc for pcservice tool is described in the instruction manual furnished with each tool. This manual provides troubleshooting information for allison transmission and 2000 product families transmissions. Service parts catalog contents pageset 6 chassis 160 transmission automatic, components 2000 series 1550. Allison transmission shift selector operation manual pdf.
Proper service and repair are important to the safe, reliable operation of the equipment. How an automatic transmission works allison youtube. In addition, the company continues to develop and maintain ongoing network solutions for integrated and efficient fleet management in remote mode. Some of these service operations require the use of tools specially designed. Figure 11 is a block diagram of the basic system inputs and outputs.
As shipped from the allison factory, each pto mounting pad is sealed with a gasket and a cover plate. Application ratings vary significantly from general ratings. Allison at540, 543, 545 142 to get the correct parts, you must provide the assembly number found on the transmisson name plate. Operators manual mdhdb series allison onhighway transmissions wtec ii electronic controls om2157en. Service manual gearbox allison at545 gearbox installation. Shift selector microphone system pdf manual download. This product can be useful for many reasons, such as. The transmissions described in this handbook include the wtec iii control system, a torque converter with lockup and torsion damper, and three planetary gear sets.
This is the official full workshop service repair manual for allison ht750. Allison transmission service manual md3060 sight and print online pdf submit allison md 3060 service manual. Allison transmission 30004000 series fault code list download pdf manual see also. Allison transmission international models operators manual 2008 may om4119en.
The neutral start back up switch was changed to an internal mode switch. Sep 22, 20 concerning allison transmission products. Some lb7lly transmission coolers use 2 12 npt to 10an fittings. Allison,2000 automatic transmission service group 2 allison 2000 series service manual. Allison transmission repair manual complete technical information for allison fourth generation service engineers to troubleshoot automatic transmissions. The allison 2000 series is a fully automatic electronically controlled transmission with five forward speeds. Allison transmission service manuals wiring diagrams. It reveals the elements of the circuit as streamlined forms, and the power and also signal connections between the devices. Here we see an allison lct teardown inspection and you can also see how this transmission is being used on some heavy duty trucks. The stock allison transmission only receives approximately 86psi oil pressure to the clutch packs when in 5th gear. On gm3600 or 3500 cab chassis, the cooling lines enter the side of the transmission case, use. Copilottm for 2006up gm allison 6 speed lct20002400 version 1.
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